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Top 10 Best Ford 6.0 EGR Delete Kit Review 2021 [Buying Guides and FAQs]

For people looking to draw out more power from their car or diesel truck, having the best ford 6.0 EGR delete kit installed in their vehicle is a must. 

EGR delete kits are aftermarket item assemblies that remove the EGR system from a vehicle.

For those truck owners looking to increase their engine’s life and increase overall performance, it’s recommended that they must pick an EGR kit. 

Such a package lets the diesel engine in a truck operate cleaner, endure longer, and perform better. It also eliminates the possibility of engine damage from the EGR system.

A EGR delete kit includes everything one will need to get started, but keep in mind that it’s only for using off-road, as removal of an EGR cooler kit is banned in all 50 states and will lead to a vehicle failing emissions testing.

Best 6.0 EGR Delete Kit Powerstroke

Photo Title Buy
6.0 Blue Spring Kit Upgrade - Fuel Regulator Kit - Compatible with Ford Trucks - Blue Spring Kit 6.0 Powerstroke F250, F350, F450, F550 2003, 2004, 2005, 2006, 2007-Replaces 3C3Z-9T517-AG, 3C3Z9T517AG Buy on Amazon
6.0 Blue Spring Kit Upgrade,Ford Blue Spring Kit 6.0 Powerstroke Fits 2003 2004 2005 2006 2007 F250, F350, F450, F550- Replaces 3C3Z-9T517-AG Fuel Pressure Regulator Kit Buy on Amazon
Ford 3C3Z-9T517-AG Fuel Pressure Regulator Kit F-Super Duty 6.0 All 3C3Z9T517AG Buy on Amazon
Sinister Diesel Blue Spring Kit with Billet Spring Housing - Fuel Regulator Kit - Ford Blue Spring Kit 6.0 Powerstroke – Fast Install For 2003-2007 Ford Powerstroke 6.0L Buy on Amazon
JDMSPEED New Turbocharger Y-Pipe Up Pipe Kit 679-011 Replacement For Ford 6.0L Powerstroke Diesel 2003-2007 Buy on Amazon
OEM Updated Engine Oil Cooler/Screen/Gasket Kit 3C3Z-6A642-CA Compatible with 2003-2007 Ford 6.0 Powerstroke Diesel Buy on Amazon
Mishimoto MMCFK-F2D-03BL Coolant Filter Kit Compatible With Ford 6.0L Powerstroke 2003-2007 Blue Buy on Amazon
Rudy's Diesel Heavy Duty Replacement Oil Cooler Kit & Gaskets Compatible with 2003-2007 Ford F250 F350 F450 6.0 Powerstroke 6.0L Buy on Amazon
Sinister Diesel Blue Spring Kit with Adjustable Billet Spring Housing - Fuel Regulator Kit - Ford Blue Spring Kit 6.0 Powerstroke – Fast Install For 2003-2007 Ford Powerstroke 6.0L Buy on Amazon
03-06 Ford Powerstroke 6.0L Diesel ARP Head Stud Kit & OEM Style 18MM Head Gaskets & Intake Manifold Installation Kit & Exhaust Gaskets Kit - Bundle (18MM) Buy on Amazon

Best Ford 6.0 EGR Delete Kit

Most current engines require an EGR to meet emission limits, but this is changing with upgrades in the technology.

Because a defective EGR can reduce an engine’s efficiency, automobile owners are looking for a solution to remove it so that their diesel engines may perform better; thus, an EGR delete kit comes into play.

Let’s now check the best EGR delete kits available in the market

01. AA Ignition Store 6.0 Blue Spring Kit Upgrade



Features & Details

As far as boosting an engine’s performance is concerned, this 6.0 Blue Spring Kit Upgrade is something that every truck owner must have.

Such an upgrade ensures that an engine’s life is extended besides offering a smooth driving experience.

Boots fuel pressure

So, why is this kit one of the best EGR delete for 6.0 Powerstroke? Such a fuel pressure spring improvement kit is a low-cost, must-have adjustment for a 6.0L Powerstroke that will boost fuel pressure. 

Even modest performance upgrades (aftermarket) can easily push a stock fuel system to its limits. Boosting the fuel pressure will assist in protecting the injectors from damage and may even extend their life. 

Increases in pressure of 10-15 PSI are standard, and they can result in improved power delivery, engine performance, and drivability.

Adds power

Low fuel pressure is a common reason for 6.0L injector failure. Therefore, this kit boosts the pressure delivered to the injectors by around 10%.

As a result, this is a cheap update that every 6.0L owner should do!

No damage to the engine

Is this kit going to harm the engine? No way – it isn’t any manufacturer that has come up with the idea for this kit.

The blue spring upgrade was created by Ford, which is an international brand.

Thus, one can rest assured that such an upgrade is safe to use and not at all harmful to the engine. 


What exactly is included in this package? Such a kit is quite simple.

Herein, the package consists of only two parts: a new pressure regulator spring which is somewhat stronger, and a new pressure regulator cover gasket.


Is it simple to put this kit together? Definitely, it is. One needs to have some basic mechanical skills to install this upgrade.

Besides, they will get an instruction manual with the package to follow and install the kit. 


  • Boosts fuel pressure 
  • Maximizes engine performance
  • Simple packaging
  • Easy to install


  • The spring might have quality issues

02. ExcelFu Ford Blue Spring Kit 6.0 Powerstroke



Features & Details

Such an upgrade is, without a doubt, one of the best 6.0 EGR delete kits because a user won’t have that many features in any other upgrade kits available in the market in regards to boosting an engine’s life.

Fuel pressure

Basically, when a user is adding an EGR delete kit to their vehicle, one significant purpose behind it is to add more power to the engine.

With this kit installed, one can derive optimum power from their engine, which will enhance their experience as far as drivability is concerned.

Prolonged engine service life

Soot in exhaust gases has an impact on more than only EGR and intake components. Some particles end up in the cylinders, making their way down the walls, through the piston rings, and directly into the oil. 

Such particles pollute the engine oil in addition to causing abrasion and wear to the delicate elements of the engine. All these issues are resolved, and engine life is extended with the installation of this kit. 

Installing the best EGR delete for 6.0 Powerstroke will also help prevent engine damage caused due to the recirculation of sooty exhaust air through the gas chambers. 


In the package, a user will get some of the essential but useful tools such as the fuel pressure regulator housing, rubber o-ring seals (4 of them), three orifice seals, the blue spring upgrade itself, and screws (4).

All these items constitute a comprehensive but straightforward package.


Along with this, the kit also comes with complete installation accessories, which makes the installation process very easy. In fact, it will only take a few minutes to get the whole installation process completed.


  • Boosts more power to the engine
  • Improves an engines service life
  • Simple packaging
  • Installation takes only a few minutes


  • Might have issues with the cast part

03. Ford 3C3Z-9T517 Fuel Pressure Regulator Kit



Features & Details

With this upgrade, one can expect their engine’s performance to go up by a few notches. Extreme engine performance, enhanced drivability, etc., makes this product a must include in the list of the best ford 6.0 EGR delete kit.  

Boosts horsepower

One of the most compelling reasons to have the best EGR delete for 6.0 Powerstroke is to improve engine performance. Because of the EGR system, there is less oxygen in the cylinders of the engine. As a result, there is a reduction in horsepower.

Furthermore, EGR jams various systems, including the intake and turbo, with the buildup of carbon, resulting in restricted airflow. In the end, this equals less power.

By removing the EGR, these components are preserved, and an engine works better. After eliminating the EGR with this EGR delete kit, there might be a significant boost to a diesel engine up to 2 horsepower.

Fuel efficiency

Such an EGR kit helps maximize fuel economy. Installing such an upgrade helps minimize pumping losses and knock and eliminate the enrichment region, gasoline engines, whether direct injected or port fuel injected. As a result, it can improve their fuel consumption.

Maximizes an engines service life

Installing this kit will help truck owners extend the service life of their engines to a considerable extent. Thus, they can enjoy a prolonged smoother driving experience with such an upgrade installed in their vehicle.

Installation ease

Like most other performance upgrades, this EGR kit is also pretty easy to install. One can simply follow the installation guide that comes with the package and easily set it up in their vehicle.


  • Adds more power to the engine
  • Extends an engines’ service life
  • Easy to install
  • Maximizes fuel economy


  • A few customers complained about either short or a faulty spring

04. Sinister Diesel Blue Spring Kit from Sinister


Features & Details

For those who are looking for a branded and high-quality performance upgrade for the engine, look no further than this Diesel Blue Spring Kit.

Such a kit guarantees a supreme off-the-road performance from the engine irrespective of the driving conditions.

Restores fuel pressure

Such a new upgraded “Blue Spring” restores the fuel pressure to where it ideally needs to be. As a result, the fuel pressure on most 6.0’s rises by ten psi.

Such an increased fuel pressure will prevent the injectors from outflowing the fuel pump, resulting in no air in the injectors and considerably longer injector life. 

At idle, numerous trucks will quieten, crack up a lot faster, and spool up the turbo a little faster with the additional fuel pressure. 

Adjustable screws

Such a kit also contains an adjustable screw, which is a huge plus.

With this, one can increase the pressure somewhat for large injectors. Simply loosen the jam nut and crank the adjuster screw in a few turns so that you can get the fuel pressure back to the desired level when the spring settles after years of wear. 

In a 6.0L Powerstroke, everyone has an opinion on fuel pressure, so why shouldn’t one select it on their own? Setting it between 55 and 68 psi is ideally recommended.


All of the O-Rings and hard parts needed for rebuilding the fuel pressure chamber are included in the kit.

Such a kit also includes a brand new billet aluminum housing to keep the regulator spring in place and avoid housing leaks.

Here is a billet spring housing that is substantially thicker and stronger than the standard Cast Aluminum spring housing. Fuel is known to leak or “weep” from the sidewalls of the manufacturing unit.

This item will also help to improve the appearance of the OEM filter housing.    

Universal fit

Such a kit is universally fit for all Ford trucks, making it the most popular upgrade in the market.


  • Boosts fuel pressure
  • Adjustable screws included
  • The package comes with all necessary hardware
  • Universal fit


  • Fuel block can leak
  • Repairs for this product are costly 

05. JDMSPEED New Turbocharger Y-Pipe Up Pipe Kit


Features & Details

Another value-addition to the list of upgrade kits is the New Turbocharger piping kit from JDMSPEED. Such an upgrade is a must-have tool today in every truck owner’s kitty.  


The pipes have been rebuilt with fewer bends and a larger bend radius to reduce loss of pressure and flow resistance. Such a string construction ensures that these pipes will suffer no warp or crack.


Higher durability and safety compared to standard plastic pipes can help prevent pipe damage. Because these pipes are constructed with high-quality materials, they ensure these pipes offer a longer service life than ordinary pipes.

Maximizes engine response

Highly robust pipes prevent pipes from losing their shape under intake air expansion and compression and high-pressure levels to increase engine response.

Attractive looks

With the installation of the pipes, the engine compartment looks attractive, which will be quite pleasing for any truck owner. Thus, this is one of the reasons many users have shown their interest in this upgrade.

Improves the performance of the intercooler

Installing high-pressure resistance pipes to joint sections can shield pipes from heat and pressure, allowing the intercooler’s full performance to be drawn out.

Easy to install

Such a piping kit’s layout is similar to that of stock piping. Thus, there is no issue as far as installing this kit is concerned. Many users have found it easy to set up the kit, which is one reason why this kit is included in the review.

 Because of so many features, this upgrade is one of the most popular in the car accessories market worldwide.


  • High-quality design
  • Durable
  • Boosts power to the engine
  • Improves the intercoolers’ performance
  • It makes the engine look attractive
  • Installing it is easy


  • The pipe might leak if driven for longer distances.

 06. Ford / Motorcraft Engine Kit 3C3Z-6A642-CA Compatible with Ford 6.0 Powerstroke


Features & Details

Who doesn’t want to get the maximum drivability from their engine in today’s age? As a result, one would undoubtedly need this performance upgrade to make sure their Powerstroke delivers optimum performance.

Ensures effective cooling

Such a most upgraded cooler offers an excellent service for the engine as far as cooling is concerned. Such engine Oil Coolers are highly designed to keep the vehicle engine cool. In this way, they help protect the engine and prolong its service life.

Prevents spills and leaks

Such oil coolers (OEM Updated) protect the engine from costly damage and play a key role in extending its service life by preventing overheating and fluid leaks. 

Resistant to corrosion

Another significant advantage of this upgrade is that it resists corrosion and thus protects the engine from harmful external components that may wear out the engine and degrade its performance.

Durable construction

One other reason that guarantees the upgraded performance of the engine is its durable aluminum construction. Because of this, a user is guaranteed that they will be offered a top performance from their vehicle for a long time to come.


Such a kit comes with all the essential accessories necessary to complete the installation of this kit. Thus, a user will have no issues in setting it up and get going on the road!   


One other important feature of this kit is its compatibility. Such a unit is ideal for all Powerstroke 6.0L Ford trucks (models made between 2003 and 2007). Thus, this unit will have no fitting issues with most trucks.


  • Excellent design
  • Resistant to corrosion
  • Ensures cooling of the engine
  • Prevents leaks and spills
  • Durable
  • Compatible
  • Easy to install


  • Little expensive

07. Mishimoto MMCFK-F2D-03BL Fuel Pressure Regulator Kit


Features & Details

One of the best EGR deletes for 6.0 Powerstroke is the cooling kit from Mishimoto, a highly demanded product in the market.

Effective filter

Additional solid particles that remain from casting Ford Powerstroke engines are well known for clogging a truck’s OEM oil cooler, EGR cooler, and other vital engine components. 

Mishimoto has created a coolant filter kit (direct-fit) for the Ford Powerstroke 6.0 L from 2003 to 2007 to prevent factory cooler blockages and failure.

Easy to mount

Such a kit comes with a mounting bracket (specific for certain applications) that secures the Wix coolant filter, and a precision aluminum filter mount (CNC-machined 6061) to the radiator support region at the passenger side, providing a convenient place for filter removal. 

Such a Coolant Filtration Kit is installed parallel with the coolant system’s flow channel and filters a small amount of coolant with each pass.

Leak protection

Two brass ball valves were also included in this kit by Mishimoto engineers to aid in cleaning the filters. Besides, two silicone hoses are available in black, blue, and red to complement any engine bay and are built as one-piece hoses to limit the potential of leaks.

Engine protection

The Mishimoto Coolant Hose Kit and its Performance Aluminum Radiator for Ford 6.0L Powerstroke will combine wonderfully with the Mishimoto Coolant Filtration Kit to bulletproof the 6.0L Powerstroke! 


With the appropriate changes, this coolant filtering equipment may be installed in approximately 45 minutes.

Extends longevity

Such a Mishimoto Coolant Filtration Kit for the Ford 6.0L Powerstroke protects a truck from dangerous particles and helps to prolong the service life of a truck’s oil cooler, EGR cooler, water pump, coolant, and other essential components of an engine.


  • Boost engine life
  • Adds more power to the engine
  • Prevents leaks
  • Extends engines’ longevity  


  • A few customers complained of rusting one month after it was installed. 

08. Rudy’s Diesel Replacement Oil Cooler Kit & Gaskets


Features & Details

Another addition to the best 6.0 EGR delete kit is this upgrade from Rudy. Such a kit has all the features that help in maximizing the efficiency of a Powerstroke.

Longevity and Fuel efficiency

Installing an upgrade kit is quite essential as it can maximize the fuel efficiency of a truck. As a result, this heavy-duty upgrade is just the perfect kit that one would need. 

Because of the 3% reduction in engine efficiency, 3% more diesel is burned to produce similar power. Therefore, this EGR delete kit extends the life of an engine and increases fuel mileage by increasing its efficiency.

Boosts more power

With this kit installed in the engine, one can derive a maximum boost out of their engine, guaranteeing an enhanced driving experience.

 No damage to the engine

One can reduce the danger damaging an engine by installing this EGR delete kit in their car. Different components make up the EGR deletion kit. 

This kit aims to remove a vehicle’s current EGR system to make it run cleaner and reduce the number of emissions emitted by the components generated while this process is on.

Easy to install

Such a kit is very easy to install, and one will have no issues getting it set up in their vehicle. Because the kit comes with an installation guide, a user with some basic mechanical knowledge can set it up easily.

Therefore, this is one of the top EGR delete kits that a user will find worthy of trying.


  • Boosts engine life
  • Safeguards the engine
  • Ensures longevity to the engine
  • Installing it is easy


  • Functionality issues may arise after a few months of usage.

09. Sinister Diesel Blue Spring Fuel Regulator Kit for Ford Powerstroke 6.0L


Features & Details

What makes this upgrade one of the best EGR delete for 6.0 Powerstroke is its durability factor, capacity to safeguard the engine, and ensuring the user can draw out maximum power from their Powerstroke.

Safeguards the engine

No longer does a user has to worry about a delete kit damaging their engine. Since this is a reputed product from a reputed brand, it will perform flawlessly in a vehicle and will produce the best results.

Universally fit

Such a kit is a universal fit and can be set up well in any vehicle. Thus, on most Ford models, such a unit will work admirably.

Boost power to the engine

For those who are looking to boost up their engine, this kit is always recommended. Such a kit will help draw more life out of the engine, which will be useful, especially while driving in off-road conditions.


Besides generating more power from the engine, such a kit ensures the engine has a prolonged service life which every truck owner desires, especially those who need to travel long distances regularly.

Installation ease

Installation ease is another essential feature which this unit has. With the step-by-step instruction guide, one can set this kit up easily without needing any mechanical knowledge.

As a result, this is a premium quality upgrade kit which Ford owners today won’t mind investing in since they can get some of the best features, which won’t be available in any ordinary upgrades in the market.


  • Boosts the engine life
  • Extends an engines service life 
  • Easy to install
  • Universal fit 


  • It won’t seal

10. ARP MAHLE Ford Powerstroke 6.0L Diesel Head Stud Kit & OEM Style


Features & Details

For the Ford Powerstroke 6.0L, this is undoubtedly the best 6.0 EGR delete kit. Once this kit is installed, users can derive the maximum benefits of this kit for their engine with its premium features.

More horsepower

Who doesn’t want more horsepower for their engine? With more horsepower comes optimum performance from an engine, guaranteeing increased drivability.

As a result, a truck owner will undoubtedly need this premium kit to uplift their engine’s performance. 


Such a kit is built with high-quality material, which will ensure they last longer and will guarantee that a user enjoys their drive for long periods to come.


With this kit, the user will get all the necessary hardware like O-rings and Gaskets, which is useful for setting it up. Thus, this kit is a very useful product because of the hardware.

Keeps an engine cool

Such a kit helps keep the engine cool’s air intake system cool, which is why the engine doesn’t get overheated often and performs efficiently irrespective of the length of the drive.

Prevents leaks and spills

One of the essential advantages of this delete kit is that it doesn’t damage the engine, thereby preventing any leaks and spills that may wear the engine, leading to poor performance.

As a result, this is a premium feature that makes this delete kit stand out in the market.

Out of the several ordinary delete kits in the market, this ARP Head Stud Kit is one of the very best and popular ones as far as premium upgrade kits are concerned.

Therefore, for most Ford 6.0 Powerstroke models, this one is highly recommended.  


  • Boost horsepower
  • Guarantees durability
  • Hardware included
  • Keeps engine cool
  • Prevents leaks and spills


  • The package might not contain proper head gaskets

Buying considerations for the Best Ford 6.0 EGR Delete Kit

Let’s look at the few things to consider while buying the best ford 6.0 EGR delete kit.

Simplicity and Durability

Components such as the pipe, tube, and even the block-off plate should all be built and engineered to last a long time.

Choose an EGR delete kit that includes a step-by-step owner’s guide for installation and only requires essential tools.

Go for such a manufacturer of an EGR delete kit who gives a legitimate and dependable warranty to ensure endurance and quality.

Type of EGR Delete Kit

The EGR deletion kit 6.0 is available in two versions: contractor grade and consumer grade. One can also choose between a gas-powered EGR delete kit 6.0 and an electrical grade EGR delete kit.

It’s essential to keep in mind that electric models are incredibly efficient due to their compactness.


Unless one is looking to use an EGR deletion kit at a professional auto repair shop, make sure it’s easy to transport.

Not only is a very portable EGR delete kit easy to ship, but it’s also simple to install.

Where to Purchase

A used or a new EGR delete kit can be found at various machinery stores, hardware stores, and online.

The majority of consumers buy their EGR delete kits 6.0 online because they get shipping absolutely free. Compare EGR delete kit 6.0 prices from many genuine retailers to locate a high-quality, low-cost delete kit for a vehicle.

A price of an EGR deletion kit should include free shipping at no extra charge. 

After placing an order, a supplier should be capable of delivering the EGR deletion kit to the buyer in two to three business days. For those who need it sooner, their shop should accommodate them with UPS overnight shipment.

Return Policy

Before buying an EGR deletion kit, one must make sure their source has a good return policy if they have to return it within two weeks. 

They should make sure they get an RMA number from their source before they return the delete kit. It’s worth noting that most retailers don’t reimburse handling or return shipping fees.       

FAQ’s for the Best EGR Delete for 6.0 Powerstroke

Q. What are the advantages of using EGR delete?

A. After installing the best ford 6.0 EGR delete kit, one will be able to lower repair and fuel expenses while also reducing soot deposits caused by an EGR valve.

By disabling it, dangerous impurities are prevented from being reintroduced into the engine, causing difficulties. Besides, the fuel economy improves as the engine’s performance improves.

Q. Is it unlawful to remove the EGR?

A. An EGR deletion is banned in all the fifty states in the U.S. All automobiles must comply with federal emissions regulations. A penalty for changing an emissions component can cost thousands of dollars.

Q. What happens if an EGR is deleted?

A. The only time removing an EGR valve will result in increased power or lower fuel consumption is if the EGR valve is blocked or defective to start with.

Crankcase gases frequently cause an oily substance building up inside the EGR system in the engines of the older models. However, even then, cleaning the EGR valve is the best solution.

Q. Is EGR harmful to the engine?

A. Not only does EGR reduce performance by clogging and then shortening the intake channel, but it also harms engine oil and damages the coolant used to cool the exhaust gases as they pass through the EGR cooler.

Q. Can the EGR valve be blocked?

A. An Exhaust Gas Recirculation or the EGR Valve is a part of a vehicle’s emissions package and can be found on almost all modern engines. In a few states, taking it off will result in an emissions inspection failure.

Wrap It Up

Regarding updating a diesel engine, the best ford 6.0 EGR delete kit is a regular part and extremely useful.

Such a kit is also growing in popularity as drivers look for ways to increase their diesel engines’ performance while cutting maintenance costs. However, just like every other engine upgrades, it has benefits and drawbacks.  

Therefore, one must go through all the specifications of an EGR delete kit before they buy one. Hopefully, this guide helps them in their efforts. Happy shopping!    

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